Solutions by Machine and Use Case

Find your machine, find your problem

Each card leads to the full use case — challenge, architecture and deployment path.

Motors · pumps · fans · compressors · gearboxes

Local FFT, envelope analysis and an edge AI Stress Index catch bearing wear early — on the machine, not in the cloud.

0cloud round-trips to raise an alarm

System: Wired / TwinCAT-EtherCATHardware: Mid-tier IPC (C6015 or C6025)

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Tank farms · pump stations · outdoor and mobile equipment

LoRaWAN condition monitoring for tank farms and remote equipment, with health scoring where wiring and cellular don't reach.

1gateway, kilometres of site coverage

System: Wireless / LoRaWAN-ChirpStackHardware: Entry-tier IPC as local gateway and aggregator

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High-speed spindles · compressors · turbines

Deterministic EtherCAT protection that trips relays and interlocks on the same cycle it detects a fault.

0network hops between detection and output

System: Wired / TwinCAT-EtherCAT onlyHardware: Higher-tier IPC (C6030)

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Enterprise operators · mixed budgets · many plants

One condition-monitoring platform right-sized per site, with open export and opt-in cloud visibility.

1platform, right-sized from CX9240 to C6030

System: Mixed — each site chooses wired or wirelessHardware: CX9240 for small sites, C6015/C6025 mid-tier, C6030 for critical plants

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Existing plant · assorted sensors · staged budget

Retrofit condition monitoring onto existing sensors, then add DSP and AI later on the same hardware.

0sensor replacements needed to start

System: Either variant, depending on site wiring feasibilityHardware: Start on CX9240 or C6015; size headroom for a later DSP/AI upgrade

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